Mission Critical

PROJECT ALLIANCE

Owner

Hewlett Packard

Architect

Gensler

Engineer

EYP Mission Critical Facilities Inc.

Contract Type

Negotiated

Square Footage

52,532

Description

Phase I of retrofitting an existing warehouse to a state-of-the-art data center for an undisclosed client. An expedited six (6) month construction schedule was established and achieved from NTP to certificate of occupancy. Infrastructure was installed for future expansion to ultimately house over 11,000 tons of cooling. The existing concrete slab was removed for below-grade plumbing and electrical services. A new city water tap was installed to provide redundant water sources for the facility. A field-erected 60,000-gallon steel thermal energy storage tank served dual purposes: (1) a backup cooling water source as well as a (2) a backup HVAC make-up water source. An extensive third-party commissioning process was utilized to ensure every aspect of the design was functioning properly. Floor-anchored structural steel was installed to support the new utilities (i.e., piping, ductwork, electrical, sprinkler, etc.) that structurally could not be supported by the existing joist system.

Equipment List
  • Three (3) 700-ton centrifugal chillers and associated cooling towers
  • 60,000-gal thermal energy storage tank.
  • Primary-Secondary chilled water distribution.
  • Multimedia filtration for condenser water and chilled water systems.
  • Large, split system air conditioning units provided ventilation air.
  • Electronic humidifiers maintained strict humidity requirements in mission critical spaces.
  • Computer room air conditioners cooled and dehumidified raised floor data spaces as well as electrical (battery and UPS) rooms

 

AT&T

WEB HOSTING FACILITY

Owner

AT&T

Architect

Parsons

Engineer

Parsons

Contract Type

Negotiated

Square Footage

60,000

Description

The project is implemented in an existing warehouse-type facility. The administrative space consists of AT&T and customer offices, conference rooms, lounges and customer work stations.

The web hosting floor area was installed on a 30” high raised floor to allow clear access to the web hosting area for all customers.

The building mechanical systems were de-signed and implemented to support the customer equipment, building switch gear rooms, UPS switchboard rooms, battery rooms, mechanical and emergency generators switchgear rooms and central administrative offices core.

As per design, the implementation of the project was scheduled to be done in three phases.

Phase I entailed the following scope of work:

  • Installation of three chillers required to maintain the function of the first web hosting space in the building, as well as the base building functions. Four new cooling towers to match the condenser water load for the three installed chillers were also provided. All condenser water piping exposed outdoors was provided with electrical heat tracing. The facility was equipped with a reverse osmosis water treatment station.
  • The chilled water piping system was implemented, taking into consideration the total capacity required for all three phases. 5,600 tons of cooling. Five chilled and condenser water pumps were installed. The total chilled water flow was 7,200 gpm. Each chiller was provided with constant flow dedicated condenser and chilled water primary pump. The pumps were of vertical split case, double suction type. The chilled water secondary loop pumps were provided with variable speed drives to be able to modulate to match the building demands. The piping distribution network was routed under the raised floor to supply the CRAC units and above at mezzanine level to supply the air handling units serving the base building cooling needs.
  • All air handling units were constant volume, low pressure type.  The administrative area                                       was provided with dedicated rooftop unit, DX type with electric reheat. This  medium pressure VAV type system was equipped with fan powered boxes with electric reheat to allow better temperature control for the specific rooms.
  • The battery rooms were provided with dedicated fume exhaust systems to maintain the air quality into the space.
  • The facility was equipped with three emergency power generators from a total of seven. Three underground black steel diesel fuel tanks,  double containment underground piping, turbine pumps, and associated controls were provided.
  • The building water system was also provided with make-up water storage tank and duplex water pressure booster pump system.
  • The entire facility was covered with a pre-action, dry-type fire protection system.
  • The building has been equipped with a full DDC control system.
  • The plumbing system included the waste and vent drain  system, hot, cold and hot water recirculation system. The building has been equipped with electric water heaters to satisfy the toilets’ and break rooms’ demands.    
Research Facility Equipment List
  • 3 – 30,000 CFM AHU’S
  • 1 – 20,485 CFM AHU
  • 3 – 600 Ton Chillers
  • 4 – 425 Ton Cooling Towers
  • 1 – 1,972 GPM Heat Exchanger
  • 10 – 1,440 GPM Centrifugal Pumps
  • 5 – 1,800 GPM Centrifugal Pumps
  • 3 – 2,880 GPM Centrifugal Pumps
  • 3 – 3,600 GPM Centrifugal Pumps
  • 26 – 14,000 CFM CRAC Units
  • 2 – 100 GPM Centrifugal Duplex Pumps
  • 1 – 20,485 CFM Exhaust Fans
  • 1 – 7,500 CFM Exhaust Fan
  • 1 –  500 CFM Exhaust Fan
  • 31 – 130 to 1,380 CFM Terminal Units
  • 1 – 17,620 CFM Roof-Top Unit
  • 3 – 20,000 Gallon Fuel Oil Tanks

HEWLETT PACKARD

SITE 5 DATA CENTER CELL #1 AND CELL #2

SUWANEE, GEORGIA

Owner

Hewlett Packard, Inc.

Architect

Gensler Architects

Engineers

EYP-Mission Critical Facilities

General Contractor

Holder Construction Company

Contract Type

Negotiated

Square Footage

359,500 Gross Square Footage

Description

Hewlett Packard’s Site 5 Data Center location was an existing 359,500 square foot building.  The building when 100% complete will contain five (5) data processing cells, front office space, rack storage areas, and server building areas.  Our scope of work included building out two (2) data processing cells, front office area, and one (1) Rack Storage area and Server Building Area.  Space for the remaining three (3) data processing cells is presently and unfinished area.

Each data processing cell had its own independent mechanical and electrical system.  Each data processing cell was served with chilled water by a 10” chilled water piping loop.  The chilled water loop piping served twenty six (26) downflow computer room air conditioning units that discharge cool air under the Server Room raised floor.  The chilled water loop also provided chilled water to eleven (11) upflow computer room air conditioning units that cooled the various electrical rooms.  Two air-handling units (one primary and one redundant) and associated VAV boxes were used to do the central cooling for the electrical rooms and corridors.    Three (3) 500-ton air-cooled chillers serve the 10” chilled water piping loop.  Each Server Room was also cooled by an independent 40-ton air-cooled chiller, chilled water pump, and air-handling units.  This independent chilled water system was used to dehumidify the makeup air to the Data Processing Area.  Various fans also were incorporated into each data processing cell.  A water leak detection system was installed under the raised floor of each cell to provide an alarm should water be present under the Computer Room Air Conditioning Unit Galleries.

Cell #1 and Cell #2 were provided with 8” cross-connect chilled water piping in case of an emergency.  The small data processing air-handling units could also be served by chilled water from the main chilled water loop.

The Front Office Area, Rack Storage, and Server Building Areas were cooled by self-contained Rooftop Units.  The supply air from these units is distributed throughout these spaces by VAV’s and PIU’s.  Each RTU had its own dedicated electric duct heater and duct-mounted humidification system.  IT rooms in the Front Office Areas were also cooled by independent DX computer room air-handling units and condensing units.

Control work on this project was done under a separate contract with the owner.

Data Processing Areas:
  • 4 12,900 CFM Air-Handling Units with 
  • variable frequency drives  
  • 2 3,500 CFM Air-Handling Units
  • 6 Self-contained steam humidifiers
  • 4 UPS Room Exhaust Fans
  • 2 Return Air Fans
  • 11 General Duty Exhaust Fans
  • 6 500-ton air-cooled chillers
  • (furnished by owner)
  • 2 40-ton air-cooled chillers
  •  (furnished by owner)
  • 52 30-ton Downflow Computer Room
  • Air Conditioning units (furnished by owner)
  • 22 30-ton Upflow Computer Room
  • Air Conditioning units (furnished by owner)
  • 6 1,000 GPM, 60 HP chilled water pumps with
  • variable frequency drives
  • 2 68 GPM, 5 HP chilled water pumps
  • 18 VAV Units
  • 4 Expansion tanks
  • 4 Air Separators
  • 2 Leak detection systems

 

Front Office Space, Rack Storage, Server Build Area, Warehouse Area
  • 1 15,000 CFM self-contained variable volume rooftop units (RTU-1)
  • 1 9,500 CFM self-contained variable volume rooftop unit (RTU-2)
  • 1 14,200 CFM self-contained variable volume rooftop unit (RTU-3)
  • 1 12,400 CFM self-contained variable volume rooftop unit (RTU-4)
  • 4 Electric duct heaters (one per RTU)
  • 4 Self-contained steam humidifiers (one per RTU)
  • 17 Fan powered boxes (PIU’s)
  • 28 VAV Units
  • 16 5-ton DX computer room air-handling units and condenser
  • 3 10-ton DX computer room air-handling units and condenser
  • 22 Electric Unit Heaters

 

PRYOR 4D

Owner

Confidential

Architect

Kling Stubbins

Engineer

Kling Stubbins

General Contractor

Whiting Turner

Contract Type

GMP

Square Footage

265,000 Gross Square Footage

Scope of work

Installation of HVAC, Plumbing, & Fuel Oil Systems for a Confidential Data Center. Precast structure consisting of two levels. Aggressive schedule implemented to meet the customers’ needs and requirements.

Due to the aggressive scheduling nature, (2) consecutive shifts were provided and managed. Heavy coordination with other trades was required to schedule, install, test, and start up the systems.

Equipment List
  • (2) 50,000 Gallon Fuel Oil Storage Tanks
  • (2) Fill Pumps Stations Including Sensors, Controls, & Leak Detection
  • (2) Overflow Return Tanks
  • (2) Fuel Filter Stations
  • (8) Sumbersible Fuel Oil Pumps
  • (1) 25,000 Custom Air Handling Unit
  • (5) 30,000 Packaged Rooftop Air Handling Units 2