Georgia Tech

Nanotechnology Research Center Building

Owner

Georgia State Finance & Investment Commission Georgia Tech Institute of Technology

Architect

M & W Zander

Engineer

Whiting-Turner Contracting Company

Contract Type

Negotiated

Square Footage

202,000 Sq. Ft.

Description

This project included a 145,000 sq. ft. clean-room building adjoining a 57,000 sq. ft. five-story lab/office building. The clean-room building consists of a sub-fab level, clean-room level, and fan deck level serving the clean room. A 600-ton redundant low-temperature chilled water plant is installed for outside air serving the clean room. An additional mechanical room serves the lab/office building and the fan deck of the clean-room space, providing chilled water from the campus utility loop. This mechanical room also provides heating hot water through steam converters.

Additional work includes the domestic water, sanitary, storm, and process systems. The process systems include utility nitrogen, lab gas, process cooling water, clean, dry air, vacuum, and solvent waste systems. This project has over twenty different piping systems. Piping was spooled and fabricated in our shop where applicable. Project scope was increased due to additional build-out of the project as funds became available through State and Federal grants. Mann Mechanical Company continues to be involved in budgeting and tenant build-out of the project.

UNIVERSITY OF GEORGIA

Animal Health Research Center

Owner

GSFIC (Georgia State Finance & Insurance Commission)

Architect

CUH2A/Smith Carter

Engineer

CUH2A

General Contractor

Gilbane Company

Contract Type

Negotiated

Square Footage

64,175

Description

The building is a three-story (including basement) biological research laboratory facility. It includes office areas, BSL-2, BSL-3 and BSL-3AG laboratories. The base HVAC system consists of dedicated air handling units for different zones of the building such as one dedicated dual fan air handler unit for the high containment areas including BSL-3AG labs, dirty corridor and necropsy.

Each AHU has an individual humidification and VAV reheat system for the office and laboratory areas. These laboratory areas are 100% outside air with independent exhaust systems served by eight high-velocity projective exhaust fans.

The laboratories have fume hood exhaust, cylinder cabinet exhaust and independent pressure control at each lab. The steam is provided by the campus main power plant and the chilled water by two Trane chillers located in the basement mechanical room.

The plumbing consists of a sanitary waste system to serve the restrooms and break areas. The high containment areas have a bio-waste system made of welded stainless steel, which serves the laboratory sinks, cup sinks, restrooms, and floor drains. This bio-waste system ends with three waste kill system tanks.

Research Facility Equipment List
  • 1 20,000 CFM Custom Dual Fan AHU
  • 2 7,500 CFM Exhaust Fans
  • 2 8,500 CFM Exhaust Fans
  • 2 8.870 CFM Exhaust Fans
  • 2 30,600 CFM Exhaust Fans
  • 2 10,450 CFM Exhaust Fans
  • 1 2,035 CFM Exhaust Fan
  • 1 1,520 CFM Exhaust Fan
  • 1 7,935 CFM Return Fan
  • 1 VAV Terminal Unit
  • 2 5,835 Lb/Hr Heat Exchanger
  • 1 17,300 CFM Humidifier
  • 1 25,345 CFM Humidifier
  • 1 8,230 CFM Humidifier
  • 1 4,350 CFM Humidifier
  • 1 2,320 CFM Humidifier
  • 1 24,000 Lb/Hr Cond. Return Unit
  • 1 20 HP Pumps
  • 4 50 HP Pumps
  • 2 2,000 CFM Fan Coil Units
  • 9 4,500 CFM Unit Heaters
  • 1 280 CFM Unit Heater
  • 1 300 CFM Unit Heater
  • 1 540 CFM Unit Heater
  • 4 815 CFM Unit Heaters
  • 6 1,460 CFM HEPA Filter Housing
  • 1 1,395 CFM HEPA Filter Housing
  • 1 1,145 CFM HEPA Filter Housing
  • 1 850 CFM HEPA Filter Housing
  • 1 845 CFM HEPA Filter Housing
  • 1 550 CFM HEPA Filter Housing
  • 0 450 CFM HEPA Filter Housing
  • 2 370 CFM HEPA Filter Housing
  • 1 210 CFM HEPA Filter Housing
  • 1 150 CFM HEPA Filter Housing

 

Georgia Institute of Technology

Engineered Biosystems Building

Owner

Georgia Institute of Technology

Architect

Cooper Carry/Lake Flato

Engineer

CUH2A

General Contractor

McCarthy Building Companies

Square Footage

208,098

Description

Georgia Tech’s Engineered Biosystems Building provides flexible interdisciplinary laboratory space for researchers collaborating in the fields of Chemical Biology, Cell Therapies, and Systems Biology. The building creates a unique environment that connects people from multiple disciplines and departments, such as chemists, engineers, biologists, and computational scientists from two separate Colleges, the College of Engineering and the College of Science. The building was developed with a highly utilized equipment corridor securely linking vertical circulation to every laboratory and support space while allowing wide transparency into research labs. A specialized animal research facility is located in the building’s basement, including operating rooms, aquatics and animal holding rooms.

EMORY UNIVERSITY

Whitehead Biomedical Research Facility

Owner

Emory University

Architect

Hellmuth, Obata, & Kassabaum, CUH2A

Engineer

Nottingham, Brooke, & Pennington

Contract Type

Negotiated

Square Footage

325,000

Description

The building is a seven-story biomedical research laboratory facility. The building includes office areas and BSL-3 laboratories. The building base HVAC system consists of six custom air handling units using a common mixing air plenum.

All six air handling units are serving two VAV type, medium pressure ductwork systems serving all spaces. The base building system was provided with four enthalpy energy recovery wheels to reduce energy consumption required by the high rate of outside air required. The building is also equipped with a general exhaust system provided with tight control exhaust air valves for the laboratory areas. 

The laboratories are equipped with fume hoods, canopies, snorkels and biosafety cabinets. Each laboratory was provided with stand-alone control system to be able to control all functions within the space.

The laboratories have animal holding facilities, which were provided with dedicated ventilation systems.

The mechanical room includes two steam operated hot water heaters and cage tunnel washer with robotic arm and conveying belts.

The chilled water is provided from the campus’s main chiller plant.
 
The plumbing consists of a sanitary waste system to serve the restrooms and break areas.  The laboratories are provided with an acid waste system made of glass and Fuseal flame retardant polypropylene, which serves all of the laboratory sinks, cup sinks, and floor drains.  The acid waste leaves the facility and enters a 500-gallon acid dilution tank before going to the city sewer.  The laboratories have a central domestic hot water, vacuum, compressed air, and natural gas system.  All other gases are individually bottled in cylinder rooms and cabinets.

Equipment List
  • 4 94,000 CFM Custom AHU’s
  • 2 45,000 CFM Custom AHU’s
  • 4 53,750 CFM Enthalpy Wheels
  • 2 1,200 CFM Fan Coil Units
  • 2 1,800 CFM Fan Coil Units
  • 3 1,000-1200 CFM Fan Coil Units
  • 6 600 CFM Fan Coil Units
  • 1 1,800 CFM Fan Coil Unit
  • 1 3,000 CFM Fan Coil Unit
  • 4 70,000 CFM Exhaust Fans
  • 4 94,000 CFM Supply Air Fans
  • 1 114,000 CFM Supply Air Fans
  • 4 53,750 CFM Supply Air Fans
  • 4 45,000 CFM Supply Air Fans
  • 4 30,000 CFM Fume Exhaust Fans
  • 5 1.5 to 5 HP Condensate Pumps
  • 1 15 HP Heat Pump
  • 490 VAV Terminal Units
  • 265 Lab Exhaust Valves
  • 4 47,000 CFM Humidifiers
  • 2 22,500 CFM Humidifiers
  • 1 18,000 CFM Humidifiers
  • 1 Clean Stm Generator

 

CIBA VISION

RESEARCH AND DEVELOPMENT FACILITY

Owner

Ciba Vision

General Contractor

Patterson West

Architect

Leo A. Daly

Architect

Leo A. Daly

Contract Type

Negotiated

Square Footage

Office:  42,000
Laboratory:  48,000

Description

The facility consists of two types of mechanical systems, air handling units with VAV/PIU system for the office area and 100% outside air design with the capability to exhaust this volume by using a central laboratory exhaust system.

The office area consists of two chill water/hot water air handling units to serve the lower level, first floor and second floor perimeter offices. The laboratories are served by one air handling unit with humidification and a VAV box with hot water reheat and independent pressure control at each lab.

The support for this system includes two steam boilers, three centrifugal chillers and three cooling towers. There is also a process water loop and a separate 80# steam boiler to service the laboratories. The entire facility is DDC controlled and operated. It is monitored after hours with a digital pager receiving all alarms.

The plumbing consists of a sanitary waste system to serve the restrooms and break areas. The laboratories have an acid waste system of fuseal acid resistant pipe made of flame retardant polypropylene and three acid dilution tanks with two re-circulating pumps and two transfer pumps being controlled from a LED panel. The laboratories have a central domestic hot water compressed air, nitrogen, natural gas and D.I. water systems.

Equipment List
  • 3 – 450-ton Trane Centrifugal Chillers
  • 3 – 450-ton Marley Cooling Towers
  • 2 – Alfa Laval Flat Plate Heat Exchangers
  • 3 – B & G 40 hp Primary Chill Water Pumps
  • 3 – B & G 40 hp Secondary Chill Water Pumps 
  • 3 – B & G 60 hp Condenser Water Pumps
  • 2 – 250 hp Cleaver Brooks Steam Boilers
  • 2 – B & G 15 hp Hot Water Pumps
  • 1 – 70,000 cfm Build Up Air Handling Unit
  • 2 – Trane 20,000 cfm Air Handling Units
  • 7 – Greenheck Exhaust Fans
  • 55 – Trane Fan Powered VAV Units
  • 81 – Trane Variable Air Volume Units
  • 1 – 680-gal. Patterson Kelley Packaged Storage Water Heater
  • 1 – 80# Fulton Steam Boiler
  • 1 – 7500-gal. Acid Waste Neutralization System
  • 2 – B & G 36-gal. Duplex Condensate Receivers
  • 1 – B & G Shell & Tube Heat Exchanger